Distillation Operation

Job Title: Distillation Operator
Department: Production
Location: Benin City, Edo State
Reports To: Shift Incharge
Job Type: Full-Time / Rotational Shifts

Job Summary:
We are looking for a skilled and safety-conscious Distillation Operator to operate and monitor the distillation section of the distillery. The operator will be responsible for maintaining the distillation columns, adjusting process parameters, and ensuring consistent quality and yield of ethanol/alcohol production while adhering to environmental and safety norms.

Key Responsibilities:
Distillation Operations:
Operate and monitor distillation columns (rectifier, analyzer, stripper, etc.) to maintain desired product purity (e.g., ENA, RS, fuel ethanol).
Ensure steady feed of fermented wash into the distillation unit with proper flow and temperature control.
Adjust process parameters such as:
 Reflux ratio
 Column temperature/pressure
 Steam flow and cooling water circulation
 Feed rate and cut points for heads, hearts, and tails
Collect and analyze process samples (temperature, alcohol strength, impurities) regularly.
Monitor automation systems like PLC/SCADA/DCS, and log critical process data.
Ensure proper loading and unloading of product and residue streams (impure spirit, fusel oil, slop).

Routine Checks & Maintenance:
Check for leakage, vibration, or abnormal pressure/temp in lines and vessels.
Ensure proper functioning of pumps, heat exchangers, condensers, and reboilers.
Coordinate with maintenance for timely lubrication, cleaning, and servicing.
Perform minor troubleshooting and isolation of faulty equipment during shift.
Safety, Compliance & Housekeeping:

Adhere to all SOPs and safety protocols including use of PPE.
Maintain housekeeping around the distillation unit and pipelines.
Report abnormalities like off-spec product, high temperature, pressure spikes, or product contamination immediately.
Maintain production logs, batch reports, and shift handover documentation.
Comply with excise documentation where applicable.

Qualifications:
Diploma in Chemical, Mechanical, or Industrial Engineering.
2–5 years of experience operating distillation units in distilleries (molasses, grain, or juice-based).
Familiarity with continuous/multi-pressure distillation systems, slop distillation, and fusel oil recovery preferred.
Experience with SCADA/DCS systems is an added advantage.

Key Skills:
Distillation plant operation and monitoring
Process parameter control and troubleshooting
Understanding of alcohol recovery and purity specifications
Safety awareness and EHS compliance
Record keeping and communication

Working Conditions:
Shift-based work (day/night rotation)
Exposure to heat, noise
Must wear PPE (gloves, safety shoes, helmet, goggles)
Physically active role involving rounds, valves, and control panel work